How To Choose Custom Mylar Bags That Suit Your Product Needs

How To Choose Custom Mylar Bags That Suit Your Product Needs

Do you require the best custom mylar bag packaging to safeguard your products in the long run? Then you’ve come to the right place! Mylar bags are made of a polyester film called PET, a durable plastic that is resistant to oxygen, moisture, and light. Mylar bags are widely used for keeping delicate goods that require extra caution.

Choosing the correct custom mylar bag is critical while browsing your available options. Because the success of a product is primarily dependent on its packaging, finding the appropriate one is critical.

Therefore, we’ve put up this guide to aid you in selecting the most suitable mylar bag packaging that perfectly meets your product requirements. So, let’s dive in!

Types Of Custom Mylar Bags

There are various types of custom mylar bags. Here’s an overview of some of the popular ones:

●       Stand-up pouches

Stand-up pouches, as the name implies, may stand on their own without assistance. Stand-up mylar bags are ideal for displaying products such as coffee beans, cereals, snacks, flour, herbs, pet food, and protein powders on shelves. From a marketing standpoint, they are the finest option.

●       Flat bags

Flat Mylar bags come in a variety of styles. Choose the right option while keeping your product specifications in mind. Small-size flat mylar bags can be used for individual food servings, munchies like dry fruits, cannabis herbs or spices, or other goods.

Large-size flat mylar pouches are typically used to store large quantities of food such as rice and flour.  Smaller mylar bags with round or euro holes can also be conveniently displayed on shelves as well.

●       Ziplock bags

Ziplock bags are perfect for keeping routine supplies. Ziplock is an extra convenience feature of mylar bags. Tea, herbs, powder, and other over-the-counter products should have zip locks to make the packaging easier to use for your customers. There’s no need to transfer the item to your Tupperware; simply use it straight from the bag. This advantage can also be highlighted in your product marketing.

●     Gusseted bags

Gusseted mylar bags are used because they are more capacious. These bags are gusseted on three sides: the bottom, the left, and the right, making them excellent for holding big quantities of any goods. Gusseted mylar bags can be used for a variety of items in a variety of industries.

Food delicacies, beauty items and supplies, art supplies, medical equipment and supplements, chemical and industrial products, and even clothing may be among them.

●       Foil Bags

Mylar foil bags are more likely to protect the product from outside elements. Mylar foil bags can be used to store products that require an extra layer of protection from heat, light, and air. These bags will not only prevent product deterioration but will also extend the item’s shelf life.

Factors To Consider When Choosing Custom Mylar Bags

1.     Purpose of the packaging

While selecting the right mylar bag packaging for your product it’s important to keep the goal in mind. Purposefully packaged products serve customer needs and meet your business goals as well.

There are two primary factors to consider when deciding what type of mylar bags to use.

    1. Choose the mylar bag that keeps your product secure until after it reaches your customer. Mylar bags between 4 to 7mil thickness are ideal for keeping any product safe.

    1. The packaging should give your customer a good look and feel. You can pick between digital and cylindrical printing for your product design. Digital printing is relatively cheaper for mylar bags yet offers the right aesthetic feel your product deserves. It’s an ideal option for small businesses.

Aside from product quality, the packaging is critical in determining whether or not a buyer would purchase it. If you use the correct packaging that is both functional and reflects your brand voice, the customer is more likely to return for another purchase.

2.     Type of product being packaged

When it comes to packaging, there is no one-size-fits-all solution. Every product has different parameters, and you should choose the best one that suits you based on your budget, brand, and target customer.

Several forms of packaging are appropriate for varied items. When it comes to mylar bags, standup pouches work well for snacks and spices among other things, but gusseted mylar bags can be used for clothing or beverages like tea, coffee, etc.

3.     Shelf life of the product

The shelf life of a product is another big component to consider while composing the right mylar bag packaging. Extra sensitive products that demand extra caution should be packaged in thick mylar bags for longer shelf life.

 Mylar bags when sealed has little to no oxygen inside the bags to prevent spoilage, degradation or nutrition loss. This factor makes the mylar bag an even more popular option for the food industry.

4.     Environmental considerations

Mylar bags stand out in the multitude of flexible packaging because of their unique protection property. Mylar bags are made up of good quality plastic which helps in preventing external harmful elements from reaching the product.

Mylar bags are opaque, hence they prevent light from entering the pouches. It is extremely beneficial in packaging products with high amounts of fats and oils as they are more prone to damage with light exposure.

Similarly, certain food products like tea, coffee or cereals etc are sensitive to moisture which can make the product go rancid when wrapped in the wrong packaging. Clothing items can also develop mould or mildew in damp conditions therefore it’s important to consider all such factors while deciding on your product packaging.

5.     Branding and marketing goals

Branding sets you apart from your competitors if done right. It’s crucial to choose the right colours, size, shape and texture with the packaging thickness and functionality of your mylar bag. Doing a product packaging analysis of your competitor before selecting one for your business would be beneficial in this regard.

Marketing, on the other hand, is much easier once the groundwork has been laid. Product quality combined with the appropriate packaging is all you need to propel your marketing ideas. Product design is crucial for digital buyers, particularly if you want to achieve big online sales.

However, aim to emphasise all of your product’s and packaging’s positive qualities. For example, you can use kraft paper mylar bags to increase product sales by emphasising your product’s eco-friendliness to customers as compared to your competition.

6.     Budget constraint

If budget is a big factor for your small business then Rinpac is the right fit for your business needs. Rinpac is a Chinese flexible packaging company that offers various packaging options for lower quantity orders.

It’s ideal for small businesses that work under tight budgets. The beauty of Rinpac packaging is that without comprising the quality of the packaging, it offers innovative alternatives that are lower in price yet high in class.

Exploring the Diverse Range of Materials for Mylar Bags: Which One is Right for You?

Mylar bags can be formed from a variety of materials. You can add different layers of security for various reasons. Adding a nylon covering to your mylar bags, for example, will help prevent punctures during the hard handling of your product during shipment.

Continue reading to learn about the benefits and drawbacks of each material so you can choose the best one for your company.

●      PET (Polyethylene Terephthalate)

Heat resistant Not puncture resistant
Sturdy and durable Can be difficult to seal
Resistant to environmental factors Can not be used for high-temperature applications above 160 degrees
Easy to print or label  
The most recyclable plastic in the world  

●       LLDPE (Linear Low-Density Polyethylene)

Provides an additional layer of protection against moisture   Not that strong
Can easily be sealed Can be difficult to print
Can be recycled Can not be used for high-temperature applications above 80 degrees

●       Aluminium Foil

Outstanding resistance to air, moisture, and light Since it is opaque, opening the bag is necessary to view the contents.  
Offers superior resistance to punctures, rips, and other physical damage.   Cannot be used in high-temperature applications above 100°C.  
It is easily moulded into many forms and sizes.   Can be challenging to print on or label  
Can be reused  

●       Nylon

Strong and long-lasting, it increases the puncture resistance and tensile strength of Mylar bags. Can be reused Cannot be utilised for high-temperature applications exceeding 100°C.
Moisture resistance It can be tough to print or label.
Adds an extra layer of defence against air and light.  

●       EVOH (Ethylene Vinyl Alcohol)

Provides good oxygen resistance, which can aid to increase the shelf life of food products. It is not a barrier material in and of itself; it must be used in conjunction with other materials.
Moisture resistance Above 80°C, it cannot be used in high-temperature applications.
Can be readily printed or labelled It can be costly.
Can be reused  

Mylar Bag Dimensions And Shapes

It is simple to determine the mylar bag’s shape and size, both of which are equally crucial. Simply measure the weight, length, and height of your goods. Consider leaving some room to facilitate sealing and handling.

Mylar bags can be easily customised into a variety of shapes based on product requirements. Examples include custom die-cut shapes such as round, oval, or animal shapes etc.

Adding Utility To Your Mylar Bag

Depending on your needs and requirements, there are numerous ways to add functionality to Mylar bags. Here are a few suggestions:

    • Tear notches: A tear notch is a simple cut made at the opening of your mylar bag to make it easier to open. This characteristic is typically found in the packaging of single-use products such as candy or snack bars.

    • Resealable closures: Resealable pouches especially come in handy for products that will be used over a while. Food items like pet food, protein powders, tea, coffee etc can be packaged with resealable closures.

    • Window options: If you want your buyer to be able to see your goods through the packaging, the window option is the way to go.

    • Custom printing and labelling: Custom printing is your chance for enhancing your product look and stand out from a sea of other products on the shelf. Labelling your product with relevant product information can further aid in creating brand awareness.

Case Studies

Here are a few examples of businesses that have employed customised mylar bags to benefit their products.

    1. Intelligentsia Coffee, a speciality coffee roaster, uses custom Mylar bags to preserve the freshness of its premium coffee beans and to showcase its unique branding through bold graphics and informative labels.

    1. Another real-world application of mylar bags comes from Mediheal, a Korean beauty brand. Mediheal sells a variety of facial sheet masks packaged in Mylar pouches.

 Mylar bags are a popular choice for sheet masks as they help to protect the product from air, moisture, and light, which can cause the active ingredients to degrade or become less effective.

Additionally, Mylar bags are lightweight and easy to transport, making them a convenient option for businesses that need to ship products to customers or stock them in retail stores.

    1. One example of a pet food company that uses Mylar bags for packaging is Orijen. Orijen uses Mylar bags to package their dry dog and cat food products, which helps to protect the food from moisture and oxygen to maintain freshness and quality.

 Mylar bags are a popular choice for pet food packaging as they offer excellent barrier properties and can help to extend the shelf life of the product.


Overall, major packing aspects should be considered while creating custom-made mylar bags. Product kind, quantity, safety, shelf-life, branding, and marketing are examples of these. To stand out in a sea of products, use packaging that fulfils both your business goals and the needs of your customers.


    1. What are the different types of custom Mylar bags?

Custom Mylar bags come in a variety of types, including stand-up pouches, flat bags, and ziplock bags. With endless customization options available, you can create a packaging solution that is both practical and eye-catching.

    1. What factors should be considered when choosing custom Mylar bags?

 Product type, protective layers, product quantity, environmental factors, budget, marketing goals and customer needs to name a few.

    1. How does the type of product being packaged affect the choice of Mylar bags?

Because different items have distinct requirements, such as size, shape, barrier qualities, and handling needs, the type of product being packaged influences the choice of Mylar bags. Products that are sensitive to light or moisture, for example, require Mylar bags with better barrier features, whereas products that need to be opened and closed several times may benefit from a resealable closure.

    1. What are some additional features to consider when choosing custom Mylar bags?

When selecting custom Mylar bags, consider the thickness of the material, the type of closure, the printing possibilities, and any special features such as hang holes, tear notches, and bottom gussets. Other parameters, such as minimum order quantities and lead times, should be considered.

    1. Can you provide an example of a business that has successfully chosen the right custom Mylar bags for its needs?

Rawmio, a producer of raw, organic, and vegan chocolate products, chose custom-printed Mylar bags with a high barrier and a resealable closure to protect their products from moisture and oxygen while maintaining freshness. The eye-catching branding on the bags helped the product stand out on shelves and maintain a premium image, resulting in increased sales and customer loyalty.

    1. Why is it important to choose the right custom Mylar bags for your needs?

Selecting the appropriate custom Mylar bags is crucial for safeguarding product freshness, distinguishing yourself in a crowded market, and minimizing expenses. Rinpac offers dependable and tailored packaging solutions that meet your specific requirements, ensuring that your products remain secure and your brand is accurately represented.

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