The Guide to Make Custom-Printed Mylar Bags
In today’s market, standing out is everything. Did you know 72% of customers choose products based on packaging alone? Custom-printed Mylar bags are the best choice. They protect your products, enhance your brand, and attract eco-friendly buyers.
The packaging industry is growing fast and will be worth $269 billion by 2025. More and more businesses are choosing Mylar bags for their products. But many companies struggle with common packaging problems:
🔴 Print quality issues – Colors and logos don’t look right
🔴 Bags that break or leak – Damaged products mean unhappy customers
🔴 High minimum orders – Small brands can’t afford big quantities
🔴 Not enough choices – Most suppliers offer basic designs only
This guide will show you how to make great custom-printed Mylar bags that solve all these problems.
Table of Contents
Introduction of Mylar Bags
1 What Makes Mylar Special?
Mylar (also called BoPET) is a special type of plastic that’s much better than regular plastic bags. Here’s why it’s different:
- Blocks air 10-100 times better– Keeps food fresh much longer than normal plastic
• Stops all sunlight – Protects products from getting damaged by light
• Works in extreme weather – survives from -70°F to 300°F
• Super moisture protection – Lets in less than 0.01 grams of water per square meter each day
2 When Should You Use Mylar Bags Instead of Other Packaging?
Other packaging like stand-up pouches and vacuum bags work fine for some things, but Mylar bags are the best choice when you need:
✅ Long-lasting freshness – Keeps dry foods good for up to 5 years when sealed right
✅ Strong smell protection – Perfect for keeping smells in (great for coffee, herbs, and cannabis)
✅ Security features – Shows if someone has opened the package (good for medicines and regulated products)
✅ High-quality printing – Gives your brand a professional, clean look that stands out
Mylar bags do these jobs better than regular plastic bags or other packaging options. They give extra protection and make your products look more valuable.
The Custom-printed Mylar Bag Production Process
- Material Selection & Layering
Five custom layered options:
Structure | Thickness | Best For |
PET/AL/PE | 4.3 mil | Standard food packaging |
PET/AL/NY/PE | 5.5 mil | Heavy-duty & sharp products |
PET/AL/CPP | 6 mil | High-temperature applications |
Matte OPP/AL/PE | 4 mil | Premium cosmetic feel |
Clear Window Variant | Custom | Product visibility needs |
- Size & Shape Options
We create the perfect package by looking at your product size. We also consider how it fits on store shelves. We think about ease of use and efficient shipping for stacking and pallet space.
Popular sizes include:
- Small (4″x6″) – perfect for samples and jewelry
- Medium (7″x10″) – ideal for coffee and snacks
- Large (12″x16″) – great for bulk foods and clothing
3.Advanced Printing Techniques
Here are the most popular printing options:
- Digital Printing: This method is fast and great for unique designs. It directly transfers images to bags without needing plates or screens. It’s ideal for small orders and produces bright, high-quality prints.
- Offset Printing: This classic method, also called lithography, uses ink rollers. The rollers apply ink to plates that press images onto bags. It offers high-quality results and is best for large orders.
- Silkscreen Printing: This method uses mesh screens and dyes to create bold images on bags. It produces vibrant colors and is cost-effective for smaller quantities.
- Flexography: Similar to offset printing but uses flexible polymer plates. It’s efficient for large runs and delivers excellent quality.
- Rotogravure: This method engraves designs onto cylinders, making it perfect for intricate and luxurious designs. It’s reliable and often used for detailed prints.
- Heat Transfer Printing: This method uses heat and pressure to put images on bags. It creates sharp and colorful prints. It’s suitable for small quantities.
- Eco-Friendly Printing: More brands are using eco-friendly methods with water or soy-based inks. This cuts down emissions and attracts customers who care about the environment.
- UV Printing: This digital method uses UV light to quickly dry inks, creating bright and high-quality prints.
- Hot Foil Stamping: This method uses heat and pressure to add metallic or colored foil to the bag. It gives the bag a premium look.
4.Structural Enhancements
Basic bags can be better with sealing options. These include standard heat seals, resealable zipper locks, press-to-close tracks, and child-resistant closures. There are also special features like tear notches, hanging holes, spouts or dippers, and tamper-evident bands.
- Compliance & Labeling
We make sure your bags meet important standards. These include:
- FDA 21 CFR for food contact
- ASTM D6400 for compostability
- ISTA 3A for shipping safety
- Cannabis rules for each state
Industries Using Printed Mylar Bags
Mylar bags are used in many industries, including:
- Food and Beverage
- Cannabis
- Med and Healthcare
- Cosmetics and Skincare
- Electronics
- Fashion and Luxury
Great packaging grabs attention with eye-catching designs – but choosing the right printing method can be tricky. That’s where our experts help!
Conclusion
Beautiful packaging with attractive designs catches customers’ eyes right away. But choosing the right printing method is tough and you might need expert help. This guide explains Mylar bag printing simply, so you can pick the best option for your brand.
Need top-quality printed packaging? Please contact us. Let’s make your products stand out!